CCEP Northmead CIP System Upgrade

CCEP Northmead CIP System Upgrade

Modular CIP Skid Fabrication, Installation & Integration

Project Overview

Triplenine Group was engaged to deliver the mechanical installation and full integration of a new Clean-In-Place (CIP) system at Coca-Cola Europacific Partners’ (CCEP) Northmead facility in NSW.

The project combined off-site modular fabrication with on-site installation and complex plant integration, enabling a high-quality outcome while minimising disruption to live production operations.

The scope was executed in accordance with detailed mechanical specifications outlined in the project SOW documents.

Modular Fabrication Approach

A key success factor for this project was the adoption of a fully modular fabrication strategy, allowing the system to be built, assembled, and tested in a controlled workshop environment prior to delivery.

The CIP skid was fabricated in three primary modules:

• Lower Module – Supply Manifold

  • Complete with CIP supply pumps, valves, and associated pipework

• Upper Module – Return Manifold

  • Integrated return lines, instrumentation, and control interfaces

• End Module – CIP & Buffer Tanks

  • Including 3 x CIP tanks and 3 x buffer tanks with associated connections

The entire system was fully assembled, aligned, and quality checked in our workshop, ensuring:

• Reduced installation risk on site

• Improved weld quality and consistency

• Streamlined commissioning and tie-in activities

Following completion, the modules were transported to site and installed as a complete system, significantly reducing site labour and programme duration.

Scope of Works

CIP Skid Installation

The project included the installation of:

• 3 x CIP tanks (2 x 13,000L and 1 x 6,700L)

• 3 x buffer tanks (600L each)

• CIP pumps, heat exchangers, and instrumentation

• Fabrication and installation of CIP supply and return loops

• Installation of hygienic stainless steel piping and valve systems

All pipework was designed and installed to hygienic standards (AS1528), ensuring full cleanability and compliance with food and beverage requirements .

System Integration & Plant Tie-Ins

Triplenine delivered full integration of the CIP system into the existing plant, including:

• Tie-ins to treated water, hot water, caustic, and chemical dosing systems

• Installation of CIP supply and return lines to multiple production areas

• Integration with existing CIP systems and processing lines

• Connection to trade waste and compressed air systems

Additionally, existing concentrate mixing tanks were modified to enable CIP cleaning through the installation of spray balls and associated piping systems .

Engineering & Execution Challenges

Live Operational Environment

• Installation completed within a fully operational production facility

• Works coordinated around critical shutdown windows

• Daily coordination with CCEP and multiple contractors

Complex Integration Requirements

• Multiple tie-in points (TIPs) across services and process systems

• Integration with existing and legacy CIP infrastructure

• Maintaining production continuity while upgrading plant capability

Hygienic & Quality Demands

• Strict compliance with hygienic design principles (no dead legs)

• High-spec argon-purged stainless welding procedures

• Full inspection and testing regime

Quality Assurance & Compliance

Triplenine implemented a comprehensive QA framework including:

• Workshop pre-assembly and verification of all modules

• Argon-purged welding with documented procedures

• Hydrostatic pressure testing of all pipework

• Cleaning and passivation of product-contact surfaces

• Compliance with Australian Standards and CCEP specifications

Inspection regimes included weld verification and testing in line with project requirements .

Project Delivery

• Location: Northmead, NSW

• Client: Coca-Cola Europacific Partners (CCEP)

• Delivery Model: Modular fabrication + brownfield installation

• Scope: CIP skid fabrication, installation, and full plant integration

The modular approach enabled a safe, efficient, and high-quality installation, reducing on-site complexity and ensuring programme certainty.

Outcome

The completed CIP system delivers:

• Improved cleaning efficiency across multiple production systems

• Increased automation and operational control

• Reduced downtime for cleaning operations

• A scalable platform for future plant expansion

Most importantly, the modular delivery approach provided:

• Reduced site risk

• Faster installation and commissioning

• Enhanced quality through controlled workshop fabrication

Our Capability

Triplenine Group specialises in:

• Modular process skid fabrication

• CIP system design and integration

• Hygienic stainless steel piping systems

• Turnkey delivery in live operating environments

We combine innovation in design and delivery with precision execution, ensuring every project is delivered with confidence from workshop to site.